Diy circular saw track

In this Instructable, I will be making a track saw guide. This guide is very stable, and extremely accurate. You too can have the same experience, if done right.

Educational woodworking content, early access to new products, and flash sale discounts for subscribers only. Directly to your inbox. I agree to the processing of my data in accordance with the conditions set out in the Privacy Policy. Woodworking's a blast, but it ain't cheap. All it takes is a little creativity — and this all-in-one DIY track saw is a perfect example.

Diy circular saw track

Breaking down plywood is an issue for most hobbyist woodworkers. There are retro-fit products available that turn your circular saw into a track saw. Lower the saw until it touches the saw and then raise it up just a bit to give plenty of clearance. Now, place some stock under the fence and confirm the blade will cut all the way through. You could purchase your plywood at the home center and then have them cut it down on their panel saw. The other option, and what I do in the video above, is to utilize the factory edge on the plywood. Examine each edge and pick the one that is the straightest. This is to give enough room to make a nice zero clearance cut as the last step. With the saw in place flip the fence over with the factory edge facing right and, up against the saw and then strike a line on each side to mark its basic location. Use your saw to cutout the jig, free-hand, at those marks. Glue the fence down and either drive screws , brad nails, or use clamps to keep it tight against the jig until the glue dries. Run your saw along the fence and make a zero clearance cut keeping even and consistent pressure against the fence. Measure and mark the piece to be cut and set the jig right at the marks. Clamp the jig down and run the saw along the saw guide again keeping even and consistent pressure against the fence.

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We use cookies to provide basic functionality and improved security. We also use 3rd-party cookies to improve your browsing experience and for targeted advertising. View our Privacy Policy. A circular saw is one of the very basic tools every workshop should have. It is one of the most common beginner power saws and a great tool to use when you are starting in the craft. Due to its versatility, in many cases it can replace a table saw if used correctly. Circular saws on their own are good at making short precise cuts but when it comes to cutting large workpieces you might struggle a bit. Well, it is doable but difficult.

Diy circular saw track

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Make sure to offset the fence forward on the base. Facebook Pinterest Twitter E-mail. This guide is very stable, and extremely accurate. Now measure from the router bit to the end of the router base. Build Plans Step-by-step build plans and laser-cut templates for our most popular woodworking projects Woodworking Classes Check out our comprehensive video class on making an intricate 3D Cutting Board. Just make sure the hold down clamps will be able to reach the base. With the bottom fence flush against the reference edge of the plywood, line up the zero-clearance edge with the line you marked. Once the grooves are cut, lay in the t-track and secure it with screws. Just like the first track, use your straight object to help guide the router to make the second router cut. Flip the sled upside down, then put a t-bolt through the hole in the bottom fence and the hole you just drilled. You could also put another line of t-track in the top of the base next to the fence for an adjustable stop block like the Katz-Moses No Deflection Stop Block. The bottom fence serves two functions: It rests against stock to keep the sled square during rips, and works as the fence for your saw to ride along during crosscuts. At this point, the track is done. Besides plywood, we carry all the necessary materials for this sled in our store. The important thing is that the top fence be shorter than the base.

In this Instructable, I will be making a track saw guide. This guide is very stable, and extremely accurate.

Mark 2 feet on the plywood sheet, and set your sled on top. All it takes is a little creativity — and this all-in-one DIY track saw is a perfect example. In my case, I used an aluminum tubing. In this Instructable, I will be making a track saw guide. If you fail to do so, you will have tension with the slide of the saw. Glue the fence down and either drive screws , brad nails, or use clamps to keep it tight against the jig until the glue dries. Secure the sled to your workbench or a couple sawhorses with some clamps. Free Shipping On U. By Jonathan Katz-Moses Jul 15, 4 comments. So I set out to build a sled that not only gave me straighter cuts with a circular saw — but had even more functionality than traditional track saws. You need to leave some extra meat for cutting the zero-clearance edge later on. There are a thousand floating shelf examples, videos, and plans out there.